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Extruder
65 mm Single screw extruder suitable for extruder of Tape from PP/HDPE for 50 to 55 for kgs / hour HDPE/PP depending upon material being processed and processing application.
» Scrw dia : 65mm
» Material : Nitro alloy steel and gas nitroded
» I.D. Ratio : 30 : 1
» Main Drive : 25HP
» Heating load on barel : 14KW
» Heaters : ceramic |
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Heating Cooling zone on Barrel
Three heating zone on barrel with band heaters and three cooling blower by 0.18kw AC motor. |
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Cooling System
Feed section pulled by water recirculation |
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Main Drive and Gear Box
Helical gear box with inbuilt thrust bearing assembly driven through pulley and V belt by main motor. |
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Main Screen Changer and Adapter
Manual Screen Changer will be provided with heaters. Heating zone 1 and heating load 2.5 KW. |
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'T' Die
» Type : coat handger type
» Width : 650 mm
» Working width : 620 mm
» Heating zone : 3
» Heating load : 6.5kw |
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Quenching Tank
Fabricated from ss sheet with required guide rollers.
Size : 1000 mm (L) 800 mm (W) 550 mm (H) |
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Take Off Unit
One take off unit made out from MS plate with angle and channel fabricated. One set of rubber coated nip roller size 675 mm length and by 0.5 HP AC motor with AC frequency drive. Pressure of rubber roller are operated by pneumatic pressure system. Unit height 2700 mm (H). 1.5 KW water suction blower will be provided. |
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Edge Trimming
Suitable edge trimming arrangement will be provided and trimming strip are conveyed to cutter and grinned and chips are feed in hooper by 0.5 AC blower. Cutter driven by 3HP AC motor. |
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Hopper Loader
One spring conveyor system hopper loader driven by 1 HP AC motor with AC frequency drive to feed the granules in hopper. |
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Control Panel
One electric control panel with seven digital temperature controllers, thermocouples, MCB, A meter and other and electrical outfits. |
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AC Frequency Drive
» 25 HP AC : For main motor
» 0.5 HP AC : For nip rollers
» 2 HP AC : For first godet
» 7.5 HP AC : For second godet
» 1 HP AC : For Hopper Loader
All AC Drives are synchronized by one master controller. |
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Multi Splitter
One splitter mounted on first godet with necessary guide rillers with holding rail with no. of razor blades and spacers as per customer required. |
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First Godet
Heavy duty steel fabricated stand with heavy duty bearing mounted for rolls.
» Rollers : 3 Nos.
» Material : MS with hard chrome plated.
» Dimensions: 215 MM diameter and 675 mm length
» Drive : 2 HP AC with gear box driven flat belt.
» Speed Control: One rubber pressure roller provided on last roller of godet with pneumatic pressure arrangement
» Line Speed: 40 mts/Min. |
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Orientation Hot Plate
One specially designed orientation hot Air Oven Fabricated from MS Sheet & MS Section. Oven Opening & Closing arrangement by pneumatic Pressure system.
» Size : 675m Width * 4 Mt. Length
» Heating Load : 18Kw.
» Temperature Controller : 3 Nos. Digital Temperature Controller |
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Second Godet / Stretching Unit
Consisting of heavy steel fabricated stand on which duty bearing housing mounted for stretching roller & annealing rollers.
» Nos. of Rolls : 5 (3 Nos. Normal Roller & 2 Nos. Water Cooled)
» Material of Rollers : MS Hard Chrome Plated
» Dimension of Rolls : Dia 320mm Length 675mm
» Godet Drive : 7.5 HP AC with reduction gear & driven by flat belt
» Speed Controller : by AC Frequency drive
» Pressure Roller : Two rubberized pressure roller are provided on first & last godet rolls. Pressure of the pressure roller are operated by pneumatic pressure.
» Line Speed : 200 Mts./Min. |
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Water Collection Chamber
One suction near discharge side of annealing unit will be provided. Motor for blower 75 HP AC. |
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Production Capacity : Max. 55 Kgs./Hour
(Depending upon Gauge & Size of Tape)
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Total Connected Load : 100 HP(approx.) without Winder |
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Space required : 23 mt.(L) * % mt.(W) * 4 mt.(H) (approx.)
(Total Length with 100 Station Cheese Winder) |
